Tube Cleaning and Pipe Cleaning

Maintaining a scheduled cleaning program for Boiler Tube Cleaner is essential to reduce costs and increase equipment life in power sector. Dirty boiler tubes -- whether the firetube or watertube type -- cause more fuel to be used and drive up heating costs. Inefficiency caused by dirty tubes also results in more frequent cycling of motors, blowers and other heating system components and can lead to costly repairs and replacements.

 

CONVENTIONAL METHODS OF CLEANING

1. Chemical / acid cleaning methods can scar the metal creating a surface that quickly attracts build-up. This was done by circulating a cleaning chemical, often an acid, through the chiller to clean the tubes. Following are the disadvantages of chemical cleaning method.

• Expensive

• Potentially dangerous to personnel and equipment

• An environmental and chemical sp

• Time consuming, adding as much as a week to the end of an outage

2. Rod and brush cleaning methods were widely used in the past. This is a two step tube cleaning method whereby the operator first manually brushes out the tubes, then follows with a flushing of the tubes with a water hose. Often, the residue left in the chiller tube after brushing would dry back onto the tube wall before being flushed. All that work and the tubes were still dirty. It is time consuming, labor intensive cleaning method and can’t give satisfactory cleaning result.

 

In recent years of advancement, High pressure water jet pumps are used for this application. High Pressure Cleaning System leaves a smooth, residue-free surface without costly clean-up and disposal of chemicals. The cleaner the surface, the less energy required to operate efficiently.

 

OTHER APPLICATIONS

• Nuclear decontamination of fuel capsules, “U” tube exchangers, flash from preheated tubes.

• Hand tools and equipment for power stations industrial cleaning

• Cleaning coal bunkers, clarification and sedimentation basins, oil tanks, smokestacks

• Cleaning and rubber stripping from flue gas lines, gas washers, desulphurization plant, air and water filter

• Cleaning conveyors

• Decontamination of fuel ponds, tube bundles, pipelines, reactor machinery

• Concrete scarification and cutting.

• Hydro Test of Boiler

• Cleaning of Cooling Tower

You are at right place for your requirement of High pressure Tube ans Pipe Cleaning by Hydrojetting.

Pressure Jet offers tube cleaning and pipe cleaning system and ultra high pressure water jetting equipments for evaporator tube cleaning, condenser tube cleaning, heat exchanger tube cleaning & various pipe cleaning applications. Pressure Jet offers high pressure hydro jetting system ranging from 100 bar to 2800 bar pressure consisting high pressure reciprocating plunger pump.

Suitable to clean tubes of all material without harm, from brass to titanium

• Inhibits corrosion and extends tube life by removing corrosive deposits from inside of the tubes and tube pits.

• Cleans any length and diameter of straight or U-tube heat exchanger.

• Extends maximum operating efficiency by removing fine layer of silt and organic debris, which is missed by mechanical cleaning and leads to rapid refouling.

• Environmental safety - No chemical discharges or hazardous waste removal.

• Custom designed cleaning nozzles, which offer full 360° inner diameter cleaning without streaking tube.

• Cost Effective - restored baseline performance and extended refouling rates; promptly recovers job expense (in exponential fashion).

Tube ans Pipe Cleaning is the process for cleaning and maintaining fouled tubes. Chemical tube cleaning is required to remove deposits and obstructions, which are caused by the liquids, which run through the tubing.  

PressureJet has supplied many such high pressure waterjetting tube & pipe cleaning systems in different industries in all over India & other countries like South Africa, Malaysia, Philippines, Thailand, Korea, Iran, Saudi Arabia, Brazil, Mexico, Israel, Indonesia & many more

 

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You are at right place for your requirement of high pressure water jet tube & pipe cleaning by hydrojetting.

Pressure jet offers heat exchanger, condenser, evaporator tube - pipe cleaning and ultra high pressure water jetting equipments for evaporator tube cleaning, condenser tube cleaning, heat exchanger tube cleaning & various pipe cleaning applications. Pressure jet offers high pressure hydro jetting system ranging from 100 bar to 2800 bar pressure consisting high pressure reciprocating plunger pump. There are many advantages of using high pressure hydrojetting equipments over chemical cleaning, brush cleaning and several other conventional methods.

 

Pump flow rate up to 700 lpm and pressure up to 2800 bar is available. For requirement, please contact pressurejet.

Advantages of water jetting for tube cleaning & pipe cleaning

• Suitable to clean tubes of all material without harm, from brass to titanium

• Inhibits corrosion and extends tube life by removing corrosive deposits from inside of the tubes and tube pits.

• Cleans any length and diameter of straight or u-tube heat exchanger.

• Extends maximum operating efficiency by removing fine layer of silt and organic debris, which is missed by mechanical cleaning and leads to rapid refouling.

• Removes any foreign scale deposit.

• Environmental safety - no chemical discharges or hazardous waste removal.

• Custom designed cleaning nozzles, which offer full 360° inner diameter cleaning without streaking tube.

• Multiple lance systems - up to 8 (or more) operators for fast cleaning of large main condensers.

• Radiological waste minimization with the use of our positive shut off pressure control systems.

• Cost effective - restored baseline performance and extended refouling rates; promptly recovers job expense (in exponential fashion).

Tube cleaning & pipe cleaning is the process for cleaning and maintaining fouled tubes. Chemical tube cleaning is required to remove deposits and obstructions, which are caused by the liquids, which run through the tubing. The chemical tube cleaning process can help prevent corrosion due to deposits, which can also create tube failure.
heat exchanger, condenser, evaporator tube - pipe cleaning is widely used in various industries like textile, pharma, steel, chemical, refineries & many other industries for different applications.

Pressure jet has supplied many such high pressure waterjetting tube & pipe cleaning systems in different industries in all over india & other countries like south africa, malaysia, philippines, thailand, korea, iran, saudi arabia, brazil, mexico, israel, indonesia & many more

However, you please go through the below mentioned chart where you will come to know about the different range of flow rate, pressure and hp of different high pressure water jet tube cleaning system.